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Designed for Complex Motion Control Multi-axis Coordination Capabilities of ODOT's DU03 Series PLC

2025-12-12

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Against the backdrop of industrial upgrading in sectors such as high-end equipment manufacturing, new energy, and semiconductors, production equipment now demands unprecedented precision, speed, and multi-axis coordination in motion control. Complex trajectory planning, high synchronization, and large-scale axis group management have emerged as core technical challenges in achieving efficient and flexible production.

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ODOT Automation's DU03 Series Plc is a high-end control platform developed precisely for such complex scenarios. Built upon the innovative AIOSYS programming software platform, the series complies with both IEC 61131-3 and IEC 61499 standards. It supports multi-language programming including LD, ST, and C, offers web-based programming capabilities, and achieves full autonomy and controllability in both software and hardware.

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As a core controller specifically engineered for complex motion control, the DU03 Series delivers a robust multi-axis coordination solution. The system supports up to 128 motion control axes and integrates a comprehensive suite of advanced motion control functions. These encompass core algorithms such as speed control, position control, jog control, electronic gearing, electronic cam, linear interpolation, and 2D/3D circular interpolation. By supporting mainstream industrial real-time Ethernet Protocols like EtherCAT and PROFINET, it enables microsecond-level precise synchronization, ensuring coordinated multi-axis movement and high-speed response to meet requirements ranging from simple positioning to complex trajectory machining across all application scenarios.

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The entire product series features hardware localization and software autonomy/controllability. It is supported by the unified AIOSYS programming platform, offers a rich set of communication protocols, and enables distributed control.

In terms of motion control architecture, the DU03 Series PLC supports coordinated control of both real and virtual axes. Real axes connect to physical servo drives via the EtherCAT bus for high-precision, highly synchronized real-time control. Virtual axes are generated internally within the AIOSYS software, requiring no physical motors, and are commonly used for motion simulation, as synchronization masters, or for auxiliary trajectory planning. This architecture significantly reduces system wiring complexity and greatly enhances flexibility in motion program planning and system expansion. Models within the series offer gradients in the number of motion control axes, expansion capabilities, and network configurations to suit applications of varying scale and complexity.

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DU03L: DU03 Series Lite PLC
An economical mid-sized PLC providing a cost-effective solution for entry-level multi-axis coordination applications.

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Motion Control Capability: Supports up to 16 EtherCAT control axes with a 2ms response cycle. Supports single-axis control, multi-axis synchronization, and basic electronic gearing and cam functions. Suitable for conventional multi-axis scenarios such as pick-and-place, conveying, and positioning.
Expansion & Interfaces: Supports right-side expansion with up to 32 D-series I/O modules. Includes 3 RJ45 ports, 2 RS485 ports, and 1 CAN interface.

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DU03G: DU03 Series Generic PLC
A standard mid-sized PLC offering a reliable and balanced control core for most moderately complex motion control systems.
Motion Control Capability: Supports up to 32 motion control axes with a 2ms response cycle. Builds upon DU03L features with enhanced multi-axis synchronization performance, supporting more complex linear and circular interpolation applications.
Expansion & Interfaces: Supports right-side expansion with up to 32 D-series I/O modules. Provides 4 RJ45 ports, 2 RS485 ports, and 2 CAN interfaces for robust communication connectivity.

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DU03P: DU03 Series Plus PLC
A medium-to-large PLC targeting automated production lines with higher demands for axis count, network performance, and wireless connectivity.
Motion Control Capability: Supports up to 64 motion control axes with a 2ms response cycle. Capable of smoothly handling multi-axis coordination tasks in medium-to-large systems and supporting complex trajectory planning.
Expansion & Interfaces: Supports right-side expansion with up to 32 I/O modules and includes 1 CPU module expansion slot for adding WiFi or 4G/5G communication cards. Equipped with 4 RJ45 ports, 2 RS485 ports, and 2 CAN interfaces.
Network & Reliability: Supports PROFINET over TSN ring networks, enhancing network determinism and interference resistance.

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DU03M: DU03 Series Max PLC
A flagship medium-to-large PLC designed for critical applications with extreme requirements for reliability, axis count scale, and network architecture.
Motion Control Capability: Supports up to 128 motion control axes with a 2ms response cycle. Possesses top-tier axis control capacity, effortlessly managing ultra-large-scale axis groups (e.g., in large laser cutting, precision assembly lines) and high-precision synchronization.
Expansion & Interfaces: Supports right-side expansion with up to 32 I/O modules and features 2 CPU module expansion slots for high-expansion modules such as fiber optic communication. Provides 4 RJ45 ports, 2 RS485 ports, and 2 CAN interfaces.
Network & Reliability: Supports PROFINET over TSN dual-ring networks and CPU module redundancy, delivering extremely high network reliability and system availability for critical processes.

New Product Spotlight ODOT PLC-DU03L — A Stable, Reliable, and Multi-Master Ready PLC-4.jpg


This PLC series is widely applied in fields with stringent motion control requirements, including automotive manufacturing, new energy batteries, photovoltaic equipment, semiconductor packaging, rail transit, power/petrochemicals, and military equipment, helping various industries achieve precise, efficient, and reliable automated production.

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ODOT Automation's DU03 Series PLC provides a high-performance, secure, and controllable core "brain" for complex motion control scenarios across industries. Through flexible configurations ranging from 16 to 128 axes, a powerful motion control algorithm library, and a highly reliable network architecture, it empowers China's intelligent manufacturing to advance toward a new stage characterized by higher precision and greater efficiency.